Open Innovation Spring 2018

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Zongxi Huang

This week, I worked hard on my first iteration of my walker and made a number of significant changes to its design. Initially, my goal was to complete the assembly of the final form of the first iteration of the walker. I had all the pieces ready and all that was left to do was to put them together. However, after I finished putting it together, I found out that there was a quite noticeable sag in the middle of the superstructure. This was quite problematic, as it could threaten the stability and the mobility of the robot. I soon started an investigation to find the source of the issue and discovered that this defect was caused notably by two factors: first, due to the fact that the legs were so far apart from one another, the middle portion of the robot didn't have adequate support and was hence prone to sagging; second, after discussing the issue with Mr. Judy, he pointed out that there was a need for larger washers in between each connecting pieces. After summarizing what I had learned, I decided to replace the leg compartments with new ones. The new design was to be shorter and much more compact than its predecessor. In addition, I also made corrections to the middle section of the superstructure, namely, the addition of larger M8 washers, to further reduce sagging. While most of the improvement process went relatively well, the shorter length of the leg compartment meant that some features of the older design were now obsolete. As a result, I also had to add new components to compensate for the loss of the older features. Unfortunately, though I was able to complete all of the pieces I needed for the assembly, I did not have time to start working on putting everything together. Hence, my main goal next week would be to finish the assembly of the improved version of my walker.

Monumental milestone ^^

Zongxi Huang

Well...I must say this is not perfect, but it is nonetheless impressive :)

Blog 2

Chase Trinklein

Last week in Nuvu studio, my partner Tanner and I finalized our second iteration of our first molds or prototypes for our topwater walker and our rattletrap. and began working to print out and test some of our models.  Overall, though we've had minor challenges in utilizing th rhino process to 3d print these lures, we have had a wide range of success in doing so.  By printing out these lures next week and revamping all of our new designs we will be sure set to make a tackle box full of environment friendly lures.

This week, I made considerable progress in the assembly process of the legs of my walker. First and foremost, I was able to complete the task of putting all 4 legs together. I also made a number of improvements on the design of the joints for the walking mechanisms and the legs themselves. For instance, I replaced the screws that were meant to fill the gaps with washers of the same size. One of the main issues I discovered is that whenever the walking mechanism was rotating, the screws would rotate as well. Depending on the orientation of the movement, the screws would tighten or loosen the joints. This would either cause the whole mechanism to fall apart or would led to it being stuck. Another change I made to the legs was the replacement of some of the screws with longer ones. This allowed me to better secure the joints with lock nuts, which would not have been possible with shorter screws. Aside from the changes made to the joints, I also managed to complete the soldering of all four motors I needed for the locomotion of my walker (the last one has yet to be delivered). Initially, I had some trouble in securing the wires to the metal connectors of the motors due to their relatively small size and the meticulous work soldering required. After a while, however, I became more accustomed to it and I was able to press on and complete this task in time. Shortly after soldering wires for the motors, I moved on to work on the design of the superstructure. Following Aaron's suggestion to lower the center of mass, I came up with a design in which the top of the hull (which is pieced together with the lower half using screws) was joint to the boxes located on either side of the leg compartments. By doing so, I would decrease the height at which the center of mass is located while leaving the design relatively unchanged (initially, the hull was supposed to go on top of the craft; hence, the screw holes are located on the top side of the compartment). Furthermore, this hull design would allow me to disassemble the whole robot if maintenance was necessary while still offering a strong link between the legs and the superstructure. In preparation for future plans to incorporate the ability to turn to my walker, I also separated the hull into 2 pieces with linkages in the middle that can be modified to either allow for a fixed hull or free movement of the front part of the robot. In next week's periods, I plan in finishing the design of the hull and to scale it to the appropriate size. Then, I would print it out, assemble it, and test out the walker's ability to stand and move without the help of a supporting piece. Once that is done, I will then work on designing the feet for my robot. I am very excited and look forward for the completion of my walker 


^^

This week, I was able to complete the assembly and testing for the prototype. Despite some delays in the process of putting the prototype leg together, such as the fact that some of the pieces had to be redone to fit the leg, I managed to complete the prototype leg in time for testing. After finishing the assembly of the leg, I went to solder wires used to link the motor to the motor shield. Once this was done, I was able to connect everything together to test out the functionality and effectiveness of the leg. The results were satisfying, as the prototype leg proved to be able to stand on its own while bearing weight. It was also capable of recreating a walking motion and was much less prone to jamming in comparison to the legs I built for last year's walker. Pleased with the results of the testing, I decided to move on to work on the legs that would be used in the final iteration of my robot. While I was able to print out all of the pieces needed for assembly, I was not able to complete all of them in time and I only had time to put the main parts together. In the upcoming periods, I plan in finishing these legs as soon as possible and to design a body/frame that would hold all 4 legs together. I also considered about lowering the center of mass, as  suggested by Aaron, and thought about the different types of feet, both of which  would help giving the walker better stability. All in all, I believe that I made considerable progress during this week's classes.

26/01/2018: Prototype building and completion

Zongxi Huang

This week, I made huge progress in the building process of the prototype of my leg. Initially, my first attempt to assemble a prototype of the leg failed. The structure I used was too weak and it could not hold the weight of the motor. In addition, it was separated into different pieces I had to glue together, making it very hard to assemble. It was also not very practical, as many pieces surrounding the motor were to be fixed permanently onto the leg structure. This would have been problematic if a change of motor was required, as I would have to strip these pieces away in order to access them. As a result, I decided to change my design. In my second attempt, I simplified the process with which the wood pieces were assembled by simply attaching them together with screws. It proved to be effective and yet simple. Once this problem was fixes, I moved on to attach the leg to the structure. At first, progress was slow, as I was not very accustomed to work with small pieces and screws. However, I managed to accelerate the pace once I got used to it and I was able to finish the assembly the majority of the leg structure pieces. In future classes, I plan in adding the motors and in linking them to the arduino and motor shields. I will then test the leg's capacity when powered by a motor. Once that is done, I plan in designing the foot and the body. So far, I am very satisfied with the progress of my project and I look forward for the completion of my new Walker

01/12/2018: Planning, Sketching and Designing

Zongxi Huang

This week, I started by writing down a plan of action that I would follow through the course of this semester. I had several goals in mind, such as making my robot being able to stand by itself or to give it the ability to make turns instead of being restricted to walk in straight lines. Then, I worked on sketches of the legs. The legs had to be entirely redesigned, as they had shown to have several major issues on the first final iteration of my robot. For instance, they were prone to jamming and the joints caused high friction whenever movement was done. As a result, I wanted to come up with something new. After I made some sketches of how it might look like, I moved on to the testing phase. In contrast to the testing done on my first iteration, which involved building incomplete mockups of the body and leg out of cardboard pieces, I decided to use digital softwares to test the reliability of the legs. I chose to use this method because it would save on time and materials. Furthermore, the mockups were not very reliable, as they would often bend or break when exposed to forceful motions. On the other hand, while digital software offer more advantages when testing, they were not without their drawbacks. For instance, I had to learn how to use it and had to memorize the commands. Furthermore, I had quite a lot of trouble to work with the testing part of the software, which slowed down the development process. Next week, on my trip to Boston, I will try to work with the Nuvu educators to come up with a satisfying design for my legs. I would also start to plan on how to implement turning in my design.

Final Slideshow

Chase Trinklein and John Scarborough

https://docs.google.com/presentation/d/1FiwiESMTUYFsmLLC23mC7bk1nLYTk_LN6mLoe5fCM5E/edit#slide=id.g38edbc61a2_1_16

Prototype Testing: Leg Prototype Version I

Zongxi Huang

Looking Good ^^

Side note: the orientation of the leg has yet to be determined; it is subject to change